Loss and Waste Analysis
Our loss and waste analysis is a data-driven improvement analysis that flawlessly reveals where losses and waste hinder your performance.
What is a Loss & Waste Analysis?
A structured loss and waste analysis that factually identifies which loss items have the greatest impact on results. Depending on the process, we apply OEE analysis for (semi-)automated environments or MMO analysis for manual processes. If data is missing, we provide a measurement plan. This is the core of our data-driven improvement analysis.
Outcomes for your organization
Facts and insights from a loss and waste analysis that directly guide decisions.
- Insight into the biggest loss and waste causes
- Data-driven decision-making based on concrete figures
Targeted improvement with a prioritized overview from the loss and waste analysis.
- Clear priority overview with ROI calculation
- Measurable effect in KPIs such as OEE, lead time, or productivity
Sustainable embedding of your data-driven improvement analysis.
- Fixed analysis methodology, transferable for annual plans or periodic updates
Use of AI (Co-Pilot) where relevant:
- Extracting, cleaning, supplementing (formulas), and publishing data (dashboarding) to save time
- Automating the process
Who is loss & waste analysis intended for?
- Manufacturing companies with automated lines or many manual operations
- Companies that want to make data-driven decisions
- Teams that want to deploy improvement capacity on the biggest bottlenecks
- Organizations that want to embed a repeatable analysis methodology within their own team
Our 4-step approach
Our approach combines analysis, development, and guidance in four steps that you will notice immediately on the shop floor:
01. Preparation
Inventory of processes, determining data sources, and defining the analysis approach.
02. Measurement and Analysis
03. Reporting
04. Training and Embedding
Why choose our Loss & Waste Analysis?
Proven methodology for automated and manual processes, with practical recommendations and clear priorities, executed by an experienced Master Black Belt and transferable to your team. This makes your loss and waste analysis not a one-off event, but repeatable as a data-driven improvement analysis in your regular improvement cycle.
Do you want your team to learn how to analyze with OEE or MMO on their own data in 3 days? Check out the Loss & Waste workshop.
Make losses visible and increase your results
Receive a data-driven priority matrix with expected ROI from your Loss & Waste analysis.
15 min exploration.
No obligations.